Predictive Maintenance: The Future of Asset Reliability in Manufacturing
Understanding How
Predictive Maintenance Works
Data acquisition (sensors, IoT devices)
Data transmission & storage (cloud, edge computing)
Data analysis (AI, machine learning)
Fault diagnosis & prediction
Maintenance planning & scheduling
Key Benefits of Predictive Maintenance for Manufacturers
- Reduced unplanned downtime
- Lower maintenance costs
- Improved asset lifespan
- Increased operational efficiency
- Enhanced safety
- Optimized spare parts inventory
Our End-to-End
Predictive Maintenance Solutions
Scalability & customization
Integration capabilities
User-friendly interface
Reporting & analytics
Implementing Predictive Maintenance:
A Step-by-Step Guide
Predictive Maintenance Solutions
for a Range of Industries
AUTOMOTIVE MANUFACTURING
AEROSPACE MANUFACTURING
CONSUMER GOODS PRODUCTION
...and more!
Key Technologies Driving Predictive Maintenance
Internet of Things (IoT)
Machine Learning (ML)
Artificial Intelligence (AI)
Big Data Analytics
Sensors (vibration, temperature, etc.)
Success Stories: Transforming Maintenance with Predictive Technology
"They've made our transition almost seamless – very easy. Shop foreman’s lives are so much easier now too; in the past, they would have to keep notes in their pockets to keep track of issues on the floor. Now, they get that 100% accurate data, in real-time.”
IMT Group
After PW Solutions finished their implementations, we experienced a 40% decrease in machine downtime. Runtime on our cutting machines increased by 50%. All employees could see how their machine was running and this helped engage machine operators in keeping their machines running and identifying reasons for downtime
ITW